Powermax85 plasma cutter
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How-to videos (12)
Operator and instruction manuals (7)
Cut Charts for Cartridge Adapter on Duramax Torches (Multilingual) (Revision 1)
PDF (5.59MB)
Cut with Powermax on an EDGE Connect CNC - Manual Addendum (Revision 1)
PDF (1.63MB)
Showing 6 of 7 documents
Service manuals (2)
Duramax/Duramax Hyamp Robotic Torches 45 degree, 90 degree, and 180 degree (Revision 3)
PDF (3.56MB)
Service Manual - Powermax65/85 (Revision 4)
PDF (20.36MB)
Showing 2 of 2 documents
Application notes (1)
Use F5 to Cut Stainless Steel with Powermax65/85/105 (809060 revision 1)
PDF (195KB)
Showing 1 of 1 documents
Specifications
For full specifications, reference the manual.
| Input voltages | CSA | 200–480 V, 1-PH, 50/60 Hz 200–600 V, 3-PH, 50/60 Hz |
|---|---|---|
| CE | 380/400 V, 3-PH, 50/60 Hz | |
| Input current @12.2 kW | CSA | 200/208/240/480 V, 1-PH, 70/68/58/29 A 200/208/240/480/600 V, 3-PH, 42/40/35/18/17 A |
| CE | 380/400 V, 3-PH, 20.5/19.5 A | |
| Output current | 25–85 A | |
| Rated output voltage | 143 VDC | |
| Duty cycle @ 40°C (104°F) | CSA | 60% @ 85 A, 230–600 V, 3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A, 240 V, 1-PH 50% @ 85 A, 200–208 V, 3-PH 40% @ 85 A, 200–208 V, 1-PH 100% @ 66 A, 230–600 V, 1/3-PH |
| CE | 60% @ 85 A, 380/400 V, 3-PH 100% @ 66 A, 380/400 V, 3-PH |
|
| Open circuit voltage (OCV) | CSA | 305 VDC |
| CE | 270 VDC | |
| Dimensions with handles | 500 mm (19.7") D; 234 mm (9.2") W; 455 mm (17.9") H | |
| Weight with 7.6 m (25') torch | CSA | 32 kg (71 lbs.) |
| CE | 28 kg (62 lbs.) | |
| Gas supply | Clean, dry, oil-free air or nitrogen | |
| Recommended gas inlet flow rate/pressure |
Cutting: 189 l/min (400 scfh, 6.7 scfm) @ 5.9 bar (85 psi) Gouging: 212 l/min (450 scfh, 7.5 scfm) @ 4.8 bar (70 psi) |
|
| Input power cable length | 3 m (10') | |
| Power supply type | Inverter – IGBT | |
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 20 kW | 85 A | Full |
| 15 kW | 70 A | Limited |
| 15 kW | 60 A | Full |
| 12 kW | 60 A | Limited |
| 12 kW | 40 A | Full |
| 8 kW | 40 A | Limited |
| 8 kW | 30 A | Full |
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
|
Cutting |
||
| Recommended | 25 mm (1") | 500 mm/min (20 ipm) |
| 32 mm (1-1/4") | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 38 mm (1-1/2") | 125 mm/min (5 ipm) |
| Pierce * | 20 mm (3/4") | |
* Pierce rating for handheld use or with automatic torch height control.
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
|
Gouging |
||
| Typical gouge | 8,8 kg/hr (19.5 lbs./hr) |
5,8 mm D x 7,1 mm W (0.23" D x 0.28" W) |
Production cut chart
| Material | Thickness | Current | Production cut speed * | ||
|---|---|---|---|---|---|
| inches | mm | amps | ipm | mm/min | |
| Mild steel | 1/4 | 6 | 85 | 160 | 4400 |
| 1/2 | 12 | 85 | 56 | 1600 | |
| 3/4 | 20 | 85 | 29 | 680 | |
| Stainless steel | 1/4 | 6 | 85 | 164 | 4600 |
| 1/2 | 12 | 85 | 48 | 1400 | |
| 3/4 | 20 | 85 | 24 | 570 | |
| Aluminum | 1/4 | 6 | 85 | 172 | 4900 |
| 1/2 | 12 | 85 | 68 | 1930 | |
| 3/4 | 20 | 85 | 37 | 880 | |
*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Drag cutting
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 25 A - 45 A | 220818 | 220854 | 220941 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Handheld - 15° | 45 A - 65 A | 220818 | 220854 | 220819 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Handheld - 15° | 65 A - 85 A | 220818 | 220854 | 220816 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Handheld - 75° | 25 A - 45 A | 220818 | 220854 | 220941 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Handheld - 75° | 45 A - 65 A | 220818 | 220854 | 220819 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Handheld - 75° | 65 A - 85 A | 220818 | 220854 | 220816 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Extended reach cutting
| Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Handheld - 75° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Extended reach gouging
| Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Handheld - 75° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Fine feature cutting
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
| Duramax torches - Handheld - 75° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
| Duramax torches - Machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Mini machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 45° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 90° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Flush cutting
| Torch | Operating range | Retaining ring | Nozzle/shield | Retaining cap | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
| Duramax torches - Handheld - 75° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
| Duramax torches - Machine - 180° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
| Duramax torches - Mini machine - 180° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
| Duramax torches - Robotic - 180° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
| Duramax torches - Robotic - 45° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
| Duramax torches - Robotic - 90° | 30 A - 45 A | 420540 | 420633 | 420536 | 420635 | 420634 |
Max control gouging
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Handheld - 75° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Machine - 180° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Mini machine - 180° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Robotic - 180° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Robotic - 45° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Robotic - 90° | 45 A - 85 A | 420480 | 220854 | 220797 | 220842 | 220857 |
Max removal gouging
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Handheld - 75° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Machine - 180° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Mini machine - 180° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Robotic - 180° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Robotic - 45° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
| Duramax torches - Robotic - 90° | 45 A - 85 A | 220798 | 220854 | 220797 | 220842 | 220857 |
Mechanized cutting
Upgrades
Hypertherm cartridge adapter
The cartridge adapter lets you convert to Hypertherm’s new cartridge consumable platform if you have a Powermax45® XP with a Duramax® Lock torch or a Powermax65®, Powermax85®, or Powermax105® with a Duramax torch.
Powermax85 SYNC plasma cutter
Professional-grade 25 mm (1″) plasma cutter provides automated process set-up and a revolutionary cartridge consumable platform for ease of use and optimized performance. Featuring a wide variety of torches and application capabilities for handheld and mechanized cutting and gouging.
Accessories
Air filtration kits
Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.
Automated communication kits
Upgrade kits for the Powermax65®/85 and Powermax65/85/105 SYNC™ systems for automated applications.
Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.
Plasma angle cutting guides
Plasma angle cutting guide is designed for accurate hand cuts of angles and square edges.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
System dust covers
Hypertherm system dust covers are made from a flame-retardant vinyl designed to protect your Powermax plasma cutting system from dust and dirt.
Wheel/gantry mount kits
Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.
Field service bulletins (42)
Bulk Capacitor Replacement Kit Kit de remplacement de condensateur
PDF (1.47MB)
Duramax 75°/15°/HRT/HRTs – Hand Torch Body Replacement Torches manuelles des series Duramax – Remplacement du corps de la torche
PDF (1.68MB)
Duramax Series Hand Torches – Torch Handle Replacement Torches manuelles des series Duramax – Remplacement de la poignée de la torche
PDF (1.3MB)
Showing 6 of 42 documents