Powermax105 plasma cutter
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How-to videos (10)
Operator and instruction manuals (7)
Cut Charts for Cartridge Adapter on Duramax Torches (Multilingual) (Revision 1)
Cut with Powermax on an EDGE Connect CNC - Manual Addendum (Revision 1)
Showing 6 of 7 documents
Service manuals (2)
Duramax/Duramax Hyamp Robotic Torches 45 degree, 90 degree, and 180 degree (Revision 4)
Showing 2 of 2 documents
Application notes (1)
Use F5 to Cut Stainless Steel with Powermax65/85/105 (809060 revision 1)
Showing 1 of 1 documents
Specifications
For full specifications, reference the manual.
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
|
Cutting |
||
| Recommended | 32 mm (1-1/4″) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2″) | 125 mm/min (5 ipm) |
| Pierce * | 22 mm (7/8″) | |
* Pierce rating for handheld use or with automatic torch height control.
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
|
Gouging |
||
| Typical gouge | 9,8 kg/hr (21.7 lbs./hr) |
6,4 mm D x 7,4 mm W (0.25″ D x 0.29″ W) |
Production cut chart
| Material | Thickness | Current | Production cut speed * | ||
|---|---|---|---|---|---|
| inches | mm | amps | ipm | mm/min | |
| Mild steel | 1/4 | 6 | 105 | 192 | 5090 |
| 3/8 | 8 | 105 | 116 | 3870 | |
| 1/2 | 12 | 105 | 76 | 2060 | |
| 3/4 | 20 | 105 | 40 | 940 | |
| Stainless steel | 1/4 | 6 | 105 | 224 | 6000 |
| 3/8 | 8 | 105 | 112 | 4210 | |
| 1/2 | 12 | 105 | 68 | 1860 | |
| 3/4 | 20 | 105 | 34 | 810 | |
| Aluminum | 1/4 | 6 | 105 | 265 | 7090 |
| 1/2 | 12 | 105 | 91 | 2450 | |
| 3/4 | 20 | 105 | 50 | 1190 | |
*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
General specifications
| Input voltages | CSA | 200–600 V, 3-PH, 50/60 Hz |
|---|---|---|
| CE | 400 V, 3-PH, 50/60 Hz 200–400 V, 3-PH, 50/60 Hz |
|
| CCC | 380 V, 3-PH, 50/60 Hz | |
| Input current @ 16.8 kW | 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A | |
| Output current | 30–105 A | |
| Rated output voltage | 160 VDC | |
| Duty cycle @ 40° C (104° F) | 80% @ 105 A | |
| Open circuit voltage (OCV) |
|
|
| Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H) | |
| Weight with 7.6 m (25') torch |
|
|
| Gas supply | Clean, dry, oil-free air or nitrogen | |
| Recommended gas inlet flow rate/pressure |
Cutting: 217 l/min (460 scfh) @ 5.9 bar (85 psi) Gouging: 227 l/min (480 scfh) @ 4.8 bar (70 psi) |
|
| Input power cable length | 3 m (10') * | |
| Power supply type | Inverter – IGBT | |
| Engine drive requirement | 30 kW for full 105 A output | |
| Certifications | CSA-certified for use in the Americas and Asia, except China. CE, C-Tick, CU/GOST, Ukr, and Serbian – for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. CCC for use in China. |
|
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty. | |
*No power cord on some CCC models.
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 30 kW | 105 A | Full |
| 22.5 kW | 105 A | Limited |
| 22.5 kW | 85 A | Full |
| 15 kW | 85 A | Limited |
| 15 kW | 65 A | Limited |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Drag cutting
Extended reach cutting
| Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Handheld - 75° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Extended reach gouging
| Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Handheld - 75° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Fine feature cutting
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Handheld - 15° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
| Duramax torches - Handheld - 75° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
| Duramax torches - Machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Mini machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 45° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 90° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Flush cutting
Max control gouging
Max removal gouging
Mechanized cutting
Upgrades
Cartridge retrofit torches for Powermax45 XP/65/85/105/125
Cartridge retrofit torches can modernize your Powermax45® XP/65/85/105/125 systems by enabling use of Powermax® cartridge to simplify use and improve overall cutting performance.
Hypertherm cartridge adapters
The cartridge adapter lets you convert to Hypertherm’s cartridge consumable platform if you have a Powermax45® XP with a Duramax® Lock torch or a Powermax65®, Powermax85®, or Powermax105® with a Duramax torch, or Powermax125® with a Duramax Hyamp torch.
Powermax105 SYNC plasma cutter
Professional-grade 32 mm (1-1/4″) plasma cutter provides automated process set-up and a revolutionary cartridge platform for ease of use and optimized performance.
Accessories
Air filtration kits
Hypertherm air filtration kits protect Powermax® systems against contaminated air and moisture from air lines.
Automated communication kits
Upgrade kits for the Powermax65®/85 and Powermax65/85/105 SYNC™ systems for automated applications.
Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
Wheel/gantry mount kits
Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.
Field service bulletins (27)
Duramax 75°/15°/HRT/HRTs – Hand Torch Body Replacement Torches manuelles des series Duramax – Remplacement du corps de la torche
Duramax Series Hand Torches – Torch Handle Replacement Torches manuelles des series Duramax – Remplacement de la poignée de la torche
Duramax Series Hand Torches – Torch Lead Replacement Torches manuelles des series Duramax – Remplacement du faisceai de torche
Showing 6 of 27 documents
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Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.