HyPerformance HPR800XD
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How-to videos (3)
Operator and instruction manuals (10)
DuraChill 5 HP Air-Cooled Chiller For Hypertherm
PDF (492KB)
HPR Cartridge Instruction Manual (Revision 3)
PDF (2.7MB)
HPR400XD and HPR800XD Ecodesign Requirements (Revision 1) (Multilingual)
PDF (122KB)
Showing 6 of 10 documents
Service manuals (4)
HPR and HPR XD Torch Rebuild and Filter Kit Maintenance Guide (Revision 1) (Multilingual)
PDF (8.96MB)
HPR and HPRXD Torch Rebuild Kit Maintenance Guide (Revision 1) (English)
PDF (206KB)
HPR and HPRXD Torch Rebuild Kit Maintenance Guide (Revision 2) (Multilingual)
PDF (1.49MB)
Showing 4 of 4 documents
Specifications
For full specifications, reference the manual.
The HPR800XD system is comprised of two HPR400XD systems in parallel. Each power supply has the following specifications.
| General | |
|---|---|
| Maximum OCV (U0) | 360 VDC |
| Maximum output current (I2) | 400 Amps |
| Output voltage (U2) | 50 – 200 VDC |
| Duty cycle rating (X) | 100% @ 80 kw, 40° C (104° F) |
| Ambient temperature/Duty cycle | Power supplies will operate between -10° C and +40° C (+14° and 104° F) |
| Power factor (cosφ) | 0.98 @ 400 ADC output |
| Cooling | Forced air (Class F) |
| Insulation | Class H |
| Mild steel cut capacity | Dross free Production pierce Maximum cutting capacity |
38 mm (1-1/2")
50 mm (2") 80 mm (3.2") |
| Stainless steel cut capacity | Production pierce Maximum pierce** Severance |
75 mm (3")
100 mm (4") 160 mm (6-1/4") |
| Aluminum cut capacity | Production pierce Severance |
75 mm (3")
160 mm (6-1/4") |
| Speed (Mild steel) |
Book specification at highest output current |
12 mm (1/2")
4430 mm/m (170 ipm) |
| Cut angle | ISO 9013 range* |
2-5
|
| Weldability | Ready to weld | |
| Process gases by material (Plasma/shield) |
Mild steel Stainless steel Aluminum |
02/Air, 02/02 |
| Process amps (Cutting) |
Not all processes available for all materials |
30-800 |
* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
HPR cartridge
HPR cartridge consumablesNew!
| Mild steel process | Retaining cap | Cartridge (10 pk) | Water tube | Torch body |
|---|---|---|---|---|
| 80 A (standard cutting / bevel cutting)* | 420708 | 420803 | 420728 | 420729 |
| 130 A (standard cutting / bevel cutting)* | 420708 | 420705 | 420728 | 420729 |
| 260 A (standard cutting / bevel cutting)* | 420708 | 420715 | 420728 | 420729 |
* HPR cartridge requires a new torch body, water tube, and retaining cap. The HPR cartridge torch body connects directly to a standard HPRXD receptacle (part number 220705).
HPR cartridges are packaged and sold to partners in quantities of 10.
HPR cartridge kitsNew!
| Type | Kit p/n | Includes p/n | Description | Quantity |
| Torch starter kit | 528101 | 420729 | Torch body | 1 |
| 420728 | Water tube | 1 | ||
| 420708 | Retaining cap | 1 | ||
| 528107 | Kit: O-ring cartridge torch | 1 | ||
| Cartridge 3-pk kits |
528102 | 420803 | Kit: Cartridge, 80 A | 3 |
| 528103 |
420705 |
Kit: Cartridge, 130 A | 3 | |
| 528104 | 420715 | Kit: Cartridge, 260 A | 3 | |
| 528105** | 420803, 420705, 420715 | Kit: Cartridge, multi-amps | 3 |
** Note: 528105 cartridge multi-amps kit contains (1) of each amperage (80 A, 130 A, and 260 A).
HPR800XD standard consumables
HPR800XD torch
Mild steel
400 amp consumables - mild steel
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus electrode |
Water tube |
|---|---|---|---|---|---|---|---|---|
| 30 A | 220747 | 220194 | 220754 | 220193 | 220180 | 220192 | ______ | 220340 |
| 50 A | 220747 | 220555 | 220754 | 220554 | 220553 | 220552 | ______ | 220340 |
| 80 A | 220747 | 220189 | 220756 | 220188 | 220179 | 220187 | 420566 | 220340 |
| 130 A | 220747 | 220183 | 220756 | 220182 | 220179 | 220181 | 220665 | 220340 |
| 200 A | 220637 | 220761 | 220757 | 220354 | 220353 | 220352 | 220666 | 220340 |
| 260 A | 220637 | 220764 | 220760 | 220439 | 220436 | 220435 | 220668 | 220340 |
| 400 A | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | 420530 | 220571 |
| 80 A bevel | 220637 | 220742 | 220845 | 220806 | 220179 | 220802 | ______ | 220700 |
| 130 A bevel | 220637 | 220742 | 220740 | 220646 | 220179 | 220649 | ______ | 220700 |
| 200 A bevel | 220637 | 220658 | 220845 | 220659 | 220353 | 220662 | ______ | 220700 |
| 260 A bevel | 220637 | 220741 | 220740 | 220542 | 220436 | 220541 | ______ | 220571 |
| * 260 A bevel | 220637 | 220897 | 220896 | 220898 | 220436 | 220899 | ______ | 220571 |
| 400 A bevel | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | ______ | 220571 |
* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.
Stainless steel
800 amp - stainless steel - above 4" thick
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|
| 45 A | 220747 | 220202 | 220755 | 220201 | 220180 | 220308 | 220340 |
| 60 A HDi | 220747 | 220815 | 220814 | 220847 | 220180 | 220339 | 220340 |
| 80 A | 220747 | 220338 | 220755 | 220337 | 220179 | 220339 | 220340 |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 | 220340 |
| 220756 (N2) | |||||||
| 200 A | 220637 | 220762 | 220758 | 220343 | 220342 | 220307 | 220340 |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
| 130 A bevel | 220637 | 220738 | 220739 | 220656 | 220179 | 220606 | 220571 |
| 260 A bevel | 220637 | 220738 | 220739 | 220607 | 220405 | 220606 | 220571 |
| 400 A bevel | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A bevel | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A bevel 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A bevel above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
Aluminum
800 amp - aluminum consumables - above 4" thick
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|
| 45 A | 220747 | 220202 | 220756 | 220201 | 220180 | 220308 | 220340 |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 (H35) | 220340 |
| 220756 (Air) | 220181 (Air) | ||||||
| 200 A | 220637 | 220762 | 220759 | 220346 | 220342 | 220307 | 220340 |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A | 220637 | 220707 | 220712 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
HPR800XD standard consumable starter kits
Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.
| Kit type (MS) | HPR400XD mild steel starter kit (400 A and below) |
|---|---|
| Kit part number | 228367 |
| Description | Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below |
| Kit type (AL/SS) | HPR400XD aluminum and stainless steel starter kit (400 A and below) |
|---|---|
| Kit part number | 228368 |
| Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below |
| Kit type (AL/SS) | HPR800XD aluminum and stainless steel starter kit (600 A/800 A) |
|---|---|
| Kit part number | 228603 |
| Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 600 A/800 A |
Preventive maintenance
HPR800XD preventive maintenance kits
Preventive maintenance kits include all necessary parts for your HPR800XD system.
HPR800XD Auto Gas Preventive Maintenance Program Instruction Manual (Revision 2)
PDF (5.82MB)
HPR800XD Manual Gas Preventive Maintenance Program Instruction Manual (Revision 2)
PDF (4.9MB)
Upgrades
SilverPlus electrodes
SilverPlus® electrodes last over two times longer than standard copper electrodes significantly lower operating costs and reducing the number of changeouts.
Field service bulletins (7)
Gas Console Manifold Replacement HPRXD Systems Rev 0
PDF (1.41MB)
Gas Console Valve Replacement HPRXD Systems Rev 1
PDF (359KB)
Showing 6 of 7 documents