About Plate Saver technology
Plate Saver™ introduces new specialty leads to the CAM software when programming jobs for machines equipped with XPR®. It adjusts lead size, style, and location and uses a moving pierce to minimize part separations while at the same time maintaining part quality. The enhanced arc stability feature of XPR X-Definition® plasma quickly stabilizes the plasma torch arc, allowing for shorter lead lengths and closer part placement.
Key business benefits
-
Reduces cost-per-part
Increases material utilization by as much as 14% and reduces cost-per-part
-
Eases carbon footprint
Lowers greenhouse gas emissions by producing the same parts with less steel
-
Minimizes part separation
Utilizes a moving pierce to minimize part separations while maintaining part quality
Plate Saver minimizes part separations
Splash zone helps maintain cut quality
Nesting with square parts
Plate Saver is most effective when nesting square or rectangular parts. The below example shows square parts yielding a dramatic 14 percentage point improvement in true utilization rate:
Without Plate Saver
40 parts, 56% utilization
With Plate Saver
50 parts, 70% utilization
Nesting with mixed parts
Plate Saver yields an impressive three percentage point improvement on average for jobs containing a mix of differently shaped parts. This results in significantly lower annual material costs and cost-per-part—resulting in higher profitability.
Without Plate Saver
24 parts, 62% true utilization
With Plate Saver
29 parts, 65% true utilization
Plate Saver cost savings calculator
Enter basic information about your current plate usage to calculate your potential material cost savings and scrap reduction with Plate Saver.
Calculate My Savings
System requirements
-
For use with mild steel, X-Y cutting only
-
Applies to material thickness and appropriate plasma process combinations between 13 mm (0.5 in) and 32 mm (1.25 in)
-
Hypertherm XPR® X-Definition® plasma system
-
ProNest® or CAM software from an authorized partner
-
EDGE® Connect or CNC from an authorized partner
Note: Plate Saver moving pierce technique may increase sparking and spray.
Where to buy a Plate Saver capable machine
To find an authorized Hypertherm partner in your area, please use the contact form below and specify your interest in Plate Saver.
Contact an expert
Related content
XPR460 plasma cutting system
Part of the Hypertherm XPR® family, the XPR460 delivers the most consistent cut quality, thicker cutting capability, and faster cutting speeds in its class—increasing productivity and lowering operating costs.
XPR300 plasma cutting system
Cut faster and use fewer consumables with the XPR300® mechanized plasma cutting system. With unmatched X-Definition® cut quality on mild steel, stainless steel and aluminum, the XPR300 increases cut speed, dramatically improves productivity and slashes operating costs.
XPR170 plasma cutting system
The XPR170® mechanized plasma cutting system delivers next generation X-Definition® processes from very thin up to mid-range thicknesses.