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The Powermax45® XP plasma cutter provides a recommended cut capacity – up to 16 mm (5/8″) – as well as fast cut speeds, and automatic gas adjustment for quick, simple setup and operation. Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging such as spot weld removal, and marking capabilities.
For dragging the torch directly across the work piece
For improved visibility and accessibility when cutting in confined spaces
For improved visibility and accessibility when gouging in confined spaces
For narrow kerf width with minimal dross and heat affected zone
For cutting closer to base materials using a 45 degree
For precise metal removal, shallower gouge profiles and light metal washing
For portable automation and table cutting
For scoring, indicating part identification, hole or weld locations
For spot and tack weld removal at very low output current (<25 A)
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Try Powermax125Easy to use
Outstanding versatility
Maximum productivity
Rugged and reliable
Designed for low environmental impact
Input voltages (± 10%) |
CSA | 200–240 V, 1-PH, 50–60 Hz OR 480 V, 3-PH, 50–60 Hz1 |
---|---|---|
CE/CCC | 230 V, 1-PH, 50–60 Hz OR 400 V, 3-PH, 50–60 Hz |
|
Input current @ 6.5 kW |
CSA | 200–240 V, 1-PH, 39/32 A OR 480 V, 3-PH, 9.4 A1 |
CE/CCC | 230 V, 1-PH, 33 A OR 400 V, 3-PH, 10 A |
|
Output current | 10–45 A | |
Rated output voltage | 145 VDC | |
Duty cycle @ 40° C (104° F) |
CSA |
50% @ 45 A, 200–240 V, 1-PH |
CE/CCC | 50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH |
|
Open circuit voltage (OCV) | 275 VDC (200–240 V, CSA/CE/CCC and 480 V, CSA) 265 VDC (400 V CE/CCC) |
|
Dimensions with handles | 442 mm (17.4″) D; 173 mm (6.8″) W; 357 mm (14.1″) H | |
Weight with 6.1 m (20′) torch | CSA | 14 kg (31 lbs.) |
CE/CCC | 15 kg (33 lbs.) | |
Gas supply | Cutting: air (clean, dry and oil-free), nitrogen, F5 Gouging: air (clean, dry and oil-free), nitrogen, F5 Marking: air (clean dry and oil-free) argon |
|
Recommended gas inlet flow rate/pressure |
188 I/min (400 scfh) @ 5,9 bar (90 psi) | |
Input power cable length | 3 m (10′) | |
Power supply type | Inverter – IGBT | |
Engine drive requirement | 12.5 kVA (10 kW) for full 45 A output | |
Electrical efficiency | 88% | |
Recyclability | 100% | |
Certifications | CSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. | |
Warranty | Power supply: 3-year Torch: 1-year |
1 For use in North America only.
Engine drive rating | System output current | Performance (arc stretch) |
---|---|---|
10 kW | 45 A | Full |
8 kW | 45 A | Limited |
6 kW | 30 A | Full |
Capacity | Thickness | Cut speed |
---|---|---|
Cutting | ||
Recommended | 16 mm (5/8″) 22 mm (7/8″) |
500 mm/min (20 ipm) 250 mm/min (10 ipm) |
Severance (hand cutting) | 29 mm (1-1/8″) | 125 mm/min (5 ipm) |
Pierce* | 12 mm (1/2″) |
* Pierce rating for handheld use or with automatic torch height control.
Capacity | Metal removal rate | Groove profile |
---|---|---|
Gouging | ||
Typical gouge | 3,4 kg (7.5 lbs.) per hour | 3,2 mm (.12″) D x 6,8 mm (.26″) W |
Material | Thickness inches |
Current amps |
Production cut speed* ipm |
|
---|---|---|---|---|
Mild steel | 10 GA | 45 | 181 | |
1/4 | 45 | 72 | ||
3/8 | 45 | 38 | ||
1/2 | 45 | 24 | ||
5/8 | 45 | 16 | ||
Stainless steel | 10 GA | 45 | 134 | |
1/4 | 45 | 59 | ||
3/8 | 45 | 29 | ||
1/2 | 45 | 19 | ||
5/8 | 45 | 13 | ||
Aluminum | 1/8 | 45 | 263 | |
1/4 | 45 | 104 | ||
3/8 | 45 | 42 | ||
1/2 | 45 | 26 | ||
5/8 | 45 | 14 |
Material | Thickness mm |
Current amps |
Production cut speed* mm/min |
---|---|---|---|
Mild steel | 3 | 45 | 5590 |
6 | 45 | 2110 | |
10 | 45 | 920 | |
12 | 45 | 690 | |
16 | 45 | 400 | |
Stainless steel | 3 | 45 | 4725 |
6 | 45 | 1695 | |
10 | 45 | 870 | |
12 | 45 | 540 | |
16 | 45 | 320 | |
Aluminum | 3 | 45 | 7120 |
6 | 45 | 3095 | |
10 | 45 | 1015 | |
12 | 45 | 745 | |
16 | 45 | 340 |
* Production cut speeds are the results of Hypertherm's laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Below are some of the most common system configurations which include a power supply, torch and work cable.
75° hand torch | 75° and 15° hand torch | |||
---|---|---|---|---|
Power supplies | Voltage configuration | 6,1 m (20′) lead | 15,2 m (50′) lead | 6,1 m (20′) leads |
without remote pendant | ||||
Standard power supply | 200–240 V CSA1 | 088112 | 088114 | |
Power supply with CPC port and voltage divider | 200–240 V CSA1 | 088113 | 088115 | 088124 |
Standard power supply | 480 V CSA1 | 088126 | 088128 | |
Power supply with CPC port and voltage divider | 480 V CSA1 | 088127 | 088129 | |
Standard power supply | 230 V CE/CCC3 | 088130 | 088132 | |
Power supply with CPC port and voltage divider | 230 V CE/CCC3 | 088131 | 088133 | |
Standard power supply | 400 V CE/CCC3 | 088144 | 088146 | |
Power supply with CPC port and voltage divider | 400 V CE/CCC3 | 088145 | 088147 |
180° full-length machine torch | 180° full-length machine torch and 75° hand torch | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Power supplies | Voltage configuration | 7,6 m (25′) lead | 10,6 m (35′) lead | 15,2 m (50′) lead | 6,1 m (20′) and 7,6 m (25′) leads | ||||||||||
with remote pendant | without remote pendant | with I/O cables (no pendant) | with remote pendant | with remote pendant | without remote pendant | with I/O cables (no pendant) | with remote pendant | ||||||||
Power supply with CPC port and voltage divider | 200–240 V CSA1 | 088116 | 088121 | 088117 | 088118 | 088122 | 088123 | ||||||||
Power supply with CPC port, voltage divider, and serial port | 200–240 V CSA1 | 088119 | 088120 | ||||||||||||
Power supply with CPC port and voltage divider | 230 V CE/CCC3 | 088134 | 088141 | 088135 | 088136 | ||||||||||
Power supply with CPC port, voltage divider, and serial port | 230 V CE/CCC3 | 088139 | 088140 | ||||||||||||
Power supply with CPC port and voltage divider | 400 V CE/CCC3 | 088148 | 088155 | 088149 | 088150 | ||||||||||
Power supply with CPC port, voltage divider, and serial port | 400 V CE/CCC3 | 088153 | 088154 |
1 For use in the Americas and Asia, except China.
2 For use in North America only.
3 For use in all regions except North America.
Select a power supply, torch, torch consumable kit, work cable and other components.
Standard power supply | Power supply with CPC port and voltage divider | Power supply with CPC port, voltage divider and serial port | |
---|---|---|---|
200–240 V CSA1 | 088092 | 088104 | 088105 |
480 V CSA2 | 088095 | 088110 | 088111 |
230 V CE/CCC3 | 088093 | 088106 | 088107 |
400 V CE/CCC3 | 088094 | 088108 | 088109 |
1 For use in the Americas and Asia, except China.
2 For use in North America only.
3 For use in all regions except North America.
When ordering a customized system you can select from the following consumable kits:
Handheld | Mechanized | Mechanized with ohmic retaining cap | |
---|---|---|---|
Kit | 428559 | 428560 | 428561 |
Duramax robotic and mini machine torches, along with Duramax Hyamp® torches are also compatible with the Powermax45 XP.
Hand torches | Machine torches | Robotic torches | |||||
---|---|---|---|---|---|---|---|
Cable length | 75° | 15° | 180° | Mini 180° | 45° | 90° | 180° |
4,5 m (15') | 059476* | 059481* | |||||
6,1 m (20') | 088164 | 088162 | |||||
7,6 m (25') | 088167 | 059482* | 059464* | 059465* | 059466* | ||
10,6 m (35') | 088168 | 059483* | |||||
15,2 m (50') | 088165 | 088163 | 088169 | 059484* | |||
22,8 m (75') | 059475* | 059472* | 059480* |
* Without torch disable switch
Work cables | Control cables | |||||
---|---|---|---|---|---|---|
Cable length | Hand clamp | Remote pendant | CNC, spade connector, divided voltage | CNC, spade connector, no divided voltage | RS-485 Serial comm, unterminated | RS-485 Serial comm, D-sub |
7,6 m (25′) | 223595 | 128650 | 228350 | 023206 | 223236 | 223239 |
15,2 m (50′) | 223596 | 128651 | 228351 | 023279 | 223237 | 223240 |
22,8 m (75′) | 223127 | 128652 |
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
The cartridge adapter provides an optional upgrade to convert from the use of standard consumables to the new Hypertherm cartridge consumable platform.
The cartridge adapter is designed to work with the following systems and torches. Please note, when using the cartridge on a Duramax® or Duramax® Lock torch with the adapter, no data is transferred from the cartridge to the system for automated process setup or to provide cartridge usage data. That functionality is available for Powermax® SYNC™ systems with SmartSYNC™ torch technology.
System |
Torch type |
Adapter part number |
Powermax45® XP |
Duramax® Lock hand, machine, and robotic |
|
Powermax65® |
Duramax hand, machine, and robotic |
|
Powermax85® |
||
Powermax105® |
These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:
FineCut cartridge:
Mechanized cartridges can be used on hand torches if a stand-off is desired.
Hypertherm cartridges |
|
Process |
Cartridge |
45 A |
|
FineCut mechanized cutting |
|
Ohmic ring kit |
(contains 3 #420580 ohmic rings) |
Replaces this stack-up |
||||
Shield |
Nozzle | Electrode |
Retaining cap |
Swirl ring |
220817 or |
220941 |
220842 or 220777 |
220854 or 220953 |
220857 |
220948 or 220955 |
220930 |
220947 |