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Powermax105

Powermax105 use at shipyards Powermax105 product shot

Overview

With the maximum power and performance for air plasma in our line, the Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and reliability for the most demanding cutting and gouging jobs. Seven Duramax torch styles provide greater versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.

Applications

  • Hand cutting
  • Gouging
  • Automated cutting
  • - X-Y Table
  • - Track systems
  • - Pipe systems
  • - Robotic systems

Operating data
Capacity Thickness Cut speed
  Handheld cut
Recommended 1-1/4" (32 mm) 20 ipm
(500 mm/min)
  1-1/2" (38 mm) 10 ipm
(250 mm/min)
Severance 2" (50 mm) 5 ipm
(125 mm/min.)
Pierce 7/8" (22 mm) *  
* Pierce rating for handheld use or with automatic torch height control.
  Metal removal rate Groove profile
  Gouge capacity
  21.7 lbs. (9.8 kg) per hour .25" (6.4 mm) D x .29" (7.4 mm) W

Maximum productivity

  • Fast cut speeds: three times faster than oxyfuel on 12 mm (½") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.

Easy-to-use for cutting and gouging

  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

Built and tested to withstand the harshest conditions

  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.

Low operating cost

  • Long consumable life for lower cost and more uptime.
  • Exclusive electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
  • High power efficiency lowers energy consumption.

Relative cut performance on mild steel.

Relative cut performance on mild steel

Specifications

Input Voltages
CSA
CE
CE
CCC 		200 – 600 V, 3-PH, 50/60 Hz
230 – 400 V, 3-PH, 50/60 Hz
400 V, 3-PH, 50/60 Hz
380 V, 3-PH, 50/60 Hz
Input Current @16.8 kW CSA

CE
CE
CCC		 200/208/240/480/600 V, 3-PH,
58/56/49/25/22 A
230/400 V, 3-PH, 50/29 A
400 V, 3-PH, 28 A
380 V, 3-PH, 30 A
Output current   30 - 105 A
Rated output voltage   160 VDC
Duty cycle @ 40°C (104°F) CSA



CE



CE

CCC		 200-600 V   70% @ 105 A, 240 V, 3-PH
80% @ 105 A, 480 – 600 V, 3-PH
100% @ 94 A, 480 – 600 V, 3-PH
100% @ 88 A, 240 V, 3-PH
230-400 V   70% @ 105 A, 230 V, 3-PH
80% @ 105 A, 400 V, 3-PH
100% @ 94 A, 400 V, 3-PH
100% @ 88 A, 230 V, 3-PH
400 V80% @ 105 A, 400 V, 3-PH
100% @ 94 A, 400 V, 3-PH
380 V80% @ 105 A, 380 V, 3-PH
100% @ 94 A, 380 V, 3-PH
Open circuit voltage (OCV) CSA
CE		 (200 – 600 V) 300 VDC, CE (230 – 400 V) 288 VDC
(400 V) 292 VDC, CCC (380 V) 280 VDC
Dimensions with handles   592 mm (23.3") D; 274 mm (10.8") W; 508 mm (20.0") H
Weight with 7.6 m (25') torch CSA
CE CE
CCC		 45 kg (100 lbs)
45 kg (100 lbs) (230 – 400V)
41 kg (91 lbs) (400 V)
41 kg (91 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure		 Cutting:    217 l/min (460 scfh, 7.7 scfm)
@5.9 bar (85 psi)
Gouging:  227 l/min (480 scfh, 8.0 scfm)
@4.8 bar (70 psi)
Input power cable length   3 m (10' )
Power supply type   Inverter - IGBT


Engine-driven generator operation

Engine Drive
Rating (kW)		 System Output
(amps)		 Performance
(arc stretch)
30 105 Full
22.5 105 Limited
22.5 85 Full
15 85 Limited
15 65 Limited


Cut Chart

Material
Current
(amps)		 Metric unit Imperial unit
Thickness
(mm)		 Maximum
cut speed*
(mm/min)		 Thickness
(inches)		 Maximum
cut speed*
(ipm)
Mild steel 45
105
105
105
105
105		 3
6
12
20
25
32		 6150
6360
2580
1180
780
500		 10 GA
1/4
1/2
3/4
1
1-1/14		 205
240
95
50
30
20
Stainless steel 105
105
105
105		 6
12
20
25		 7500
2330
990
660		 1/4
1/2
3/4
1		 280
85
42
25
Aluminum 105
105
105
105		 6
12
20
25		 8330
3070
1470
970		 1/4
1/2
3/4
1		 330
114
62
37
* Maximum cut speeds are the results of Hypertherm’s laboratory testing.
For optimum cut performance, actual cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Hypertherm dealer network

Hypertherm products are sold exclusively through our network of authorized partners. While different partners sell and service different products, in general, Hypertherm distributors sell the Powermax brand of air plasma products, as well as consumables for all types of Hypertherm systems; some distributors also sell automated products. Rental companies typically rent or lease Powermax air plasma products and may sell consumables for those systems. Table manufacturers / OEMs sell automated cutting products and consumables and typically offer service on what they sell. Systems integrators sell retrofits and upgrade products.


Visit our where to buy page to find a potential partner, or
contact Hypertherm directly if you need further assistance.

 

Ordering information

Standard configurations

Below are some of the most common hand held system configurations which include a power supply, torch and work cable.
For mechanized systems see the Powermax105 mechanized page.

Input voltages Handheld systems
Standard
power supply
75° hand torch		 Power supply with CPC port and
selectable voltage ratio
75° hand torch
7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50')
200 – 600 V CSA1 059374059375059376059377
230 – 400 V CE2059394059395059396059397
400 V CE2059414059415059416059417
380 V CCC3059434059435059436059437

1 For use in the Americas and Asia, except China.
2 For use in countries that require CE or GOST marks.
3 For use in China.

Value configurations

Below are some additional packages that include a power supply with CPC and voltage divider, a work lead, a 75° hand torch, and either a 15° hand torch or a full-length machine torch at a value price.

Input voltages 75° and 15° hand torches 75° hand and 180° full-length machine torches
7.5 m (25') 15 m (50') 7.5 m (25')
200 – 600 V CSA 059382 059383 059384
230 - 400 V CE 059402 059403 059404
400 V CE 059422 059423 059424
380 V CCC 059442 059433 059431


Custom configurations

Select power supply, torch, torch consumable kit, work cable and other components.

Power supply options

  Standard
power supply		 Power supply with
CPC port and selectable
voltage ratio		 Power supply with CPC port,
selectable voltage ratio and serial
interface port (RS-485)
200 – 600 V CSA 059370 059371 059372
230 - 400 V CE 059390 059391 059392
400 V CE 059410 059411 059412
380 V CCC 059430 059431 059432, 0594334

4 Does not include a power cord.


Starter consumble kit options

  Handheld Mechanized Mechanized with
ohmic retaining cap
Kit 228849 228848 228969

Component options

Cable length Torches Work cables Control cables
Hand Machine Robotic
75° 15° 180° Mini 180° 45° 90° 180° Hand clamp C-style clamp Ring terminal Remote pendant CNC spade plug 5 CNC spade plug 6
4.5 m (15')     059476 059481                  
7.6 m (25') 059473 059470 059477 059482 059464 059465 059466 223254 223287 223284 128650 228350 023206
10.7 m (35')     059478 059483                  
15.2 m (50') 059474 059471 059479 059484       223255 223288 223285 128651 228351 023279
22.8 M (75') 059475 059472 059480         223256 223289 223286 128652    

5 For use with automation equipment that requires divided arc voltage.
6 For use when divided arc voltage is not required.


Greener cuts logo
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
US flag logo
Engineered and assembled in the USA.
Power supplies have a 3-year warranty and torches have a 1-year warranty.
ISO 9001:2008

Powermax105 Duramax™ Torches

75° hand torch H65 75° hand torch
15° hand torch15° hand torch
90° robotic torch90° robotic torch

180° full-length machine torch 180° full-length machine torch
180° mini-machine torch180° mini-machine torch
45° robotic torch45° robotic torch

Torch Consumable Parts

Nozzles and electrodes are available in various quantities. Contact your distributor for more information.
For mechanized consumables please see the Powermax105 mechanized page.
For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode.

Shield Retaining cap Nozzle Electrode Swirl Ring
Torch consumable parts
180° robotic torch180° robotic torch

Consumable
type		 Torch
type		 Amperage Nozzle Shield Retaining cap Electrode Swirl ring
Drag-cutting Hand 45 220941 220818 220854 220842 220994
65 220819
85 220816
105 220990 220992
FineCut Hand 45 220930 220931 220854 220842 220947
Gouging Hand   220991 220798 220854 220842 220994

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

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