HPR400XD - HyPerformance plasma system

Overview

The HPR400XD delivers the ultimate in mild steel plasma cutting performance with the versatility to deliver industry leading stainless steel cut quality

Key advantages

New HDi thin stainless steel technology
Superior cut quality and consistency
Maximized productivity
Minimized operating cost
Unmatched reliability

Learn more about our integrated cutting solutions

Operating data

Mild steel cut capacity
  Dross free 38 mm (1-1/2")
  Production pierce 50 mm (2")
  Maximum cutting capacity 80 mm (3.2")
Stainless steel cut capacity
  Production pierce 45 mm (1-3/4")
  Maximum pierce 75 mm (3")
  Severance 80 mm (3.2")
Aluminum cut capacity
Production pierce 45 mm (1-3/4")
Maximum cutting capacity 80 mm (3.2")

50 mm (2") mild steel sample cut with HPR400XD

Superior cut quality and consistency

Hyperformance Plasma cuts fine-feature parts with superior quality and consistency - eliminating cost of secondary operations. HPR400XD Cut Quality

New HDi thin stainless steel technology delivers extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation. HyDefinition technology aligns and focuses the plasma arc for more powerful precision cutting up to 80 mm (3.2"). Patented system technologies deliver more consistent cut quality over a longer period of time than other systems available on the market. Hypertherm consumables are manufactured with the highest quality standards and latest patented technology to ensure consistent performance. HyPerformance Plasma cuts stainless steel from thin to thick with a mirror-like finish.

Minimized operating cost

HyPerformance Plasma lowers operating cost and improves profitability Minimized operating cost

LongLife technology significantly increases consumable life and enables consistent HyDefinition cut quality over the longest period of time. Hypertherm consumables are manufactured with the highest quality standards and latest patented technology to ensure consistently longer life. The combination of LongLife technology and high cut speeds enables Hypertherm systems to produce more cut parts per set of consumables, reducing your cost per part.

Maximized productivity

HyPerformance Plasma combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability to maximize productivity.
HyPerformance HPR400XD delivers HyDefinition precision at unprecedented cutting speeds to deliver more parts per hour.
HyDefinition plasma cutting is 2-5 times faster HPR400XD Comparison to Laser and Oxyfuel

HPR400XD Comparison to Laser and Oxyfuel

Rapid cut-to-cut cycle time results in less downtime between cuts. Quick-disconnect torch and intuitive user interface reduce set-up time. Long consumable life and high system reliability maximize productive “arc-on” time. HyPerformance HPR400XD cuts, bevels, and marks a variety of metals, making it the one system that consistently does it all.

Unmatched reliability

Extensive testing, backed by more than four decades of experience, guarantees the Hypertherm quality you can count on. During development, the HyPerformance systems endure rigorous reliability testing procedures that are equivalent to over 10 years of use in extreme operating environments. Hypertherm's engineers leveraged decades of experience to produce a robust and simple system with 50% fewer parts than other systems on the market. Studies have shown that fewer parts directly results in greater reliability. Self-diagnostics run automatically at startup and continually while cutting to ensure that the system operates at peak performance.
Unmatched reliability

Technology that delivers

Hypertherm technology delivers more consistent cut quality for longer periods of time at
half the operating cost.

HyDefinition technology Vented nozzle technology aligns and focuses the plasma arc. HyDefinition technology enables powerful precision cutting for superior quality and consistency on mild steel. New HDi technology now delivers HyDefinition quality to thin stainless steel cutting.
LongLife technology Ramps electrical current and gas pressure up and down in a tightly controlled manner. By reducing electrode and nozzle erosion, LongLife technology delivers consistent HyDefinition cut quality over the longest period of time for a significant reduction in operating cost and downtime.
Patented PowerPierce technology Liquid cooled shield technology repels molten metal during piercing. Patented PowerPierce liquid cooled shield repels molten metal during piercing for maximum pierce capability of up to 50 mm (2") mild steel and 100 mm (4") stainless steel. Patented consumable designs deliver speed and thickness capabilities expected of higher amp systems.
Patented True Hole technology * Hypertherm's True Hole cutting technology for mild steel is a specific combination of cutting parameters that is optimized for each material thickness and hole size automatically. True Hole technology virtually eliminates taper and minimizes and biases the ding to the outside of the hole. True Hole technology produces up to a 50% improvement in mild steel hole cylindricity when compared to other plasma systems available on the market. Learn more about patented True Hole™ technology. __________

* True Hole Technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control. Consult with your table manufacturer for more details.


HyDefinition cutting for consistent quality	Consistent from first cut to last


300 pierces at 50 mm (2") HPR400XD with PowerPierce technology	41 pierces at 45 mm (1.75") Competitor A without PowerPierce technology

12 mm (1/2") hole with True Hole technology	12 mm (1/2") hole without True Hole technology

Specifications

Mild steel cut capacity	Dross free Production pierce Maximum cutting capacity	38 mm (1-1/2") 50 mm (2") 80 mm (3.2")
Stainless steel cut capacity	Production pierce Maximum pierce Maximum cutting capacity	45 mm (1-3/4") 75 mm (3") 80 mm (3.2")
Aluminum cut capacity	Production pierce Maximum cutting capacity	45 mm (1-3/4") 80 mm (3.2")
Speed (Mild steel)	Book specification at highest output current	12 mm (1/2") 4430 mm/m (170 ipm)
Cut angle	ISO 9013 range*	2-4
Weldability		Ready to weld
Process gases by material (Plasma/shield)	Mild steel Stainless steel Aluminum	02/Air, 02/02 Ar/Air H35/N2, N2/N2, H35-N2/N2, F5/N2 Ar/Air, Ar//N2 H35/N2, Air/Air, H35-N2/N2 Ar/Air, Ar//N2
Process amps (Cutting)	Not all processes available for all materials	30-400

* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.

Hypertherm dealer network

Hypertherm products are sold exclusively through our network of authorized partners. While different partners sell and service different products, in general, Hypertherm distributors sell the Powermax brand of air plasma products, as well as consumables for all types of Hypertherm systems; some distributors also sell automated products. Rental companies typically rent or lease Powermax air plasma products and may sell consumables for those systems. Table manufacturers / OEMs sell automated cutting products and consumables and typically offer service on what they sell. Systems integrators sell retrofits and upgrade products.

Visit our where to buy page to find a potential partner, or
contact Hypertherm directly if you need further assistance.

HPR400XD Torch

HPR400XD Consumables

Nozzles and electrodes are available in various quantities.
Please contact an authorized Hypertherm distributor to place your consumables order. Click here to learn more about our authorized distributors.

Mild steel

Your consumables may not look exactly like the pictures.
For more information on the SilverPlus electrode click here.

Shield cap Shield Nozzle retaining cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

400 amp consumables - mild steel

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	SilverPlus electrode	Water tube
30 A	220747	220194	220754	220193	220180	220192	______	220340
50 A	220747	220555	220754	220554	220553	220552	______	220340
80 A	220747	220189	220756	220188	220179	220187	______	220340
130 A	220747	220183	220756	220182	220179	220181	220665	220340
200 A	220637	220761	220757	220354	220353	220352	220666	220340
260 A	220637	220764	220760	220439	220436	220435	220668	220340
400 A	220637	220636	220635	220632	220631	220629	______	220571
80 A bevel	220637	220742	220845	220806	220179	220802	______	220700
130 A bevel	220637	220742	220740	220646	220179	220649	______	220700
200 A bevel	220637	220658	220845	220659	220353	220662	______	220700
260 A bevel	220637	220741	220740	220542	220436	220541	______	220571
* 260 A bevel	220637	220897	220896	220898	220436	220899	______	220571
400 A bevel	220637	220636	220635	220632	220631	220629	______	220571

*Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.

Stainless steel

Your consumables may not look exactly like the pictures.

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 400 amp Torch consumable parts

400 amp consumables - stainless steel

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	Water tube
45 A	220747	220202	220755	220201	220180	220308	220340
60 A HDi	220747	220815	220814	220847	220180	220339	220340
80 A	220747	220338	220755	220337	220179	220339	220340
130 A	220747	220198	220755 (H35)	220197	220179	220307	220340
			220756 (N2)
200 A	220637	220762	220758	220343	220342	220307	220340
260 A	220637	220763	220758	220406	220405	220307	220340
400 A	220637	220707	220712	220708	220405	220709	220571
130 A bevel	220637	220738	220739	220656	220179	220606	220571
260 A bevel	220637	220738	220739	220607	220405	220606	220571
400 A bevel	220637	220707	220712	220708	220405	220709	220571

Aluminum

Your consumables may not look exactly like the pictures.

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 400 amp Torch consumable parts

400 amp consumables - aluminum

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	Water tube
45 A	220747	220202	220756	220201	220180	220308	220340
130 A	220747	220198	220755 (H35)	220197	220179	220307 (H35)	220340
			220756 (Air)			220181 (Air)
200 A	220637	220762	220759	220346	220342	220307	220340
260 A	220637	220763	220758	220406	220405	220307	220340
400 A	220637	220707	220712	220708	220405	220709	220571

Customer reviews

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Success stories

Hypertherm's Integrated Plasma Cutting Solution brings $220,000 of outsourced cutting back in-house. Read more
HPR400XD HyPerformance Plasma and ArcGlide THC technology upgrade reduced laser outsourcing by 80%. Read more
Hardox wear parts distributor increases productivity by 33% with ProNest 2010 and True Hole technology. Read more

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Handheld cutting

Fiber laser

CO2 laser

Mechanized plasma

Computer numeric controls

Torch height controls

Nesting software

HyPerformance HPR400XD