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Powermax65

Powermax65 mechanized in action Powermax65 use in mechanized applications Powermax65 mechanized product shot

Overview

Offering the latest technological innovations, like Smart Sense™ technology to automatically adjust the gas pressure, the Powermax65 helps you do more than ever before. Seven Duramax™ torch styles provide greater versatility and enable operators to select the right tool for the job.

Applications

  • Hand cutting
  • Gouging
  • Automated cutting
  • - X-Y Table
  • - Track systems
  • - Pipe systems
  • - Robotic systems
 Pierce capacity*
  5/8" (16 mm)
  1/2" (12 mm)
  * Pierce capacity varies depending on the equipment being used. The higher capacity requires automatic height control to set independent pierce and cutting heights for the torch. When torch height is set manually, the lower capacity applies.
 Metal removal rate
  Gouge capacity
  10.7 lbs. (4.8 kg) per hour
  Groove profile
  .14" (3.5 mm) D x .26" (6.6 mm) W

Maximum productivity

  • Fast cut speeds: 150% faster than oxyfuel on 12 mm (½") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.

Easy-to-use for cutting and gouging

  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

Built and tested to withstand the harshest conditions

  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.

    • Low operating cost

  • Long consumable life for lower cost and more uptime.
  • High power efficiency lowers energy consumption.

Relative cut performance on mild steel.

Relative cut performance on mild steel

Specifications

Input Voltages CSA

CE		 200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
400 V, 3-PH, 50/60 Hz
Input Current @ 9 kW CSA

CE		 200/208/240/480 V, 1-PH, 52/50/44/22 A
200/208/240/480/600 V, 3-PH, 32/31/27/13/13 A
380/400 V, 3-PH, 15.5/15 A
Output current   20 - 65 A
Rated output voltage   139 VDC
Duty cycle @ 40°C (104°F) CSA


CE		 50% @ 65 A, 230 – 600 V, 1/3-PH
40% @ 65 A, 200 – 208 V, 1/3-PH
100% @ 46 A, 230 – 600 V, 1/3-PH
50% @ 65 A, 380/400 V, 3-PH
100% @ 46 A, 380/400 V, 3-PH
Open circuit voltage (OCV) CSA
CE		 295 VDC
270 VDC
Dimensions with handles   500 mm (19.7") D; 234 mm (9.2") W;
455 mm (17.9") H
Weight with 7.6 m (25') torch CSA
CE		 29 kg (64 lbs)
26 kg (57 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure		 Cutting:    189 l/min (400 scfh; 6.7 scfm) @ 85 psi (5.6 bar)
Gouging:  450 scfh; 212 l/min (7.5 scfm) @ 70 psi (4.8 bar)
Input power cable length   3 m (10')
Power supply type   Inverter - IGBT


Engine-driven generator operation

Engine Drive
Rating (kW) 		System Output
(amps) 		Performance
(arc stretch)
15 65 Full
12 65 Limited
12 40 Full
8 40 Limited
8 30 Full


Production cut speeds

Material
Current
(amps)		 Metric unit Imperial unit
Thickness
(mm)		 Production
cut speed*
(mm/min)		 Thickness
(inches)		 Production
cut speed*
(ipm)
Mild steel 45
65
65
65		 3
6
12
20		 4900
3240
1140
450		 10 GA
1/4
1/2
3/4		 164
116
40
19
Stainless steel 65
65
65
65		 6
8
12
20		 4400
2850
920
370		 10 GA
1/4
1/2
3/4		 134
96
32
15
Aluminum 65
65
65		 6
12
20		 4400
1330
560		 1/4
1/2
3/4		 152
48
24

* Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Hypertherm dealer network

Hypertherm products are sold exclusively through our network of authorized partners. While different partners sell and service different products, in general, Hypertherm distributors sell the Powermax brand of air plasma products, as well as consumables for all types of Hypertherm systems; some distributors also sell automated products. Rental companies typically rent or lease Powermax air plasma products and may sell consumables for those systems. Table manufacturers / OEMs sell automated cutting products and consumables and typically offer service on what they sell. Systems integrators sell retrofits and upgrade products.


Visit our where to buy page to find a potential partner, or
contact Hypertherm directly if you need further assistance.

 

Ordering information

Standard configurations

Below are the available mechanized system configurations which include a power supply, mechanized torch, and work cable.
Remote ON/OFF pendents or I/O cables are included where indicated.


For handheld systems please see the Powermax65 handheld page.

  180° machine torch
7.6 m (25')		 180° machine torch
15.2 m (50')
  with remote without remote with remote without remote
Powermax65 with voltage divider and CPC
CSA, 400-600 V1 083277 083294 083278 083302
CE, 400 V2 083286 083293 083287  
Powermax65 with voltage divider, CPC, serial port, and I/O cables
CSA, 400-600 V   083303   083305
CE, 400 V   083304   083306

1 For use in the Americas and Asia, except China.
2 For use in countries that require CE, CCC or GOST marks.

Value configurations

The configuration shown below includes a power supply with CPC port, a 25' (7.6 m) 180° mechanized torch,
a work lead, and a 75° hand torch at a value price.

  Power supply with CPC, 180° machine torch and 75° hand torch
200-6-- C CSA 083300
400 V CE 083301

Custom configurations

Select power supply, torch, work cable and other components.

Power supply options

  Standard
power supply		 Power supply with
CPC port and selectable
voltage ratio		 Power supply with
CPC port, selectable
voltage ratio and serial
interface port (RS-485)
200 – 600 V CSA 083234 083266 083267
400 V CE 083235 083268 083269

Component options

Cable
length 		Torches Work cables Control cables
Hand Machine Robotic

75°
15°
180°
Mini
180°
45°
90°
180°		 Hand
clamp		 C-style
clamp		 Ring
terminal		 Remote
pendant		 CNC spade
plug 3		 CNC spade
plug 4
4.5 m (15')     059476 059481                  
7.6 m (25') 059473 059470 059477 059482 059464 059465 059466 223125 223194 223200 128650 228350 023206
10.7 m (35')     059478 059483                  
15.2 m (50') 059474 059471 059479 059484       223126 223195 223201 128651 228351 023279
22.8 m (75') 059475 059472 059480         223127 223196 223202 128652    

3 For use with automation equipment that requires divided arc voltage.
4 For use when divided arc voltage is not required.


Starter consumble kit options

  Handheld Mechanized Mechanized with
ohmic retaining cap
Kit 228963 228964 228965
Greener cuts logo
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
US flag logo
Engineered and assembled in the USA.
Power supplies have a 3-year warranty and torches have a 1-year warranty.
ISO 9001:2008
75° hand torch H65 75° hand torch
15° hand torch15° hand torch
90° robotic torch90° robotic torch

180° full-length machine torch 180° full-length machine torch
180° mini-machine torch180° mini-machine torch
45° robotic torch45° robotic torch

Torch Consumable Parts

Nozzles and electrodes are available in various quantities. Contact your distributor for more information.
For handheld consumables please see our Powermax65 handheld page.
For longer consumable life when cutting metal 1/2 inch (12 mm) and under, view the CopperPlus electrode page.

Shield/
Deflector		 Retaining cap Nozzle Electrode Swirl Ring
Torch consumable parts
180° robotic torch180° robotic torch

Consumable
type		 Torch
type		 Amperage Nozzle Shield/
Deflector		 Retaining cap Electrode Swirl ring
Mechanized Machine 45 220941 220817 220854 or
220953 (Ohmic)		 220842 220857
65 220819
Unshielded Machine 45 220941 220955 220854 220842 220857
65 220819
FineCut Machine 45 220930 220948 220854 or
220953 (Ohmic)		 220842 220857
Gouging Machine 220797 220798 220854 220842 220857

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

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